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M2M Connectivity in Industrial Automation & Manufacturing
 
Industrial automation is this operation of manufacturing processes under the control of computers or programmable controllers (PLCs). Industrial automation can be applied to both discrete and continuous manufacturing processes. With continuous manufacturing, it is also called “process control,” and the automation systems are called SCADA (Supervisory Control And Data Acquisition).

Industrial automation uses analog sensors to measure real-world conditions and digital computers perform analysis and control industrial and manufacturing processes. Control commands are converted to analog signals to control actuators. For decades, industrial automation has used direct wire connections between the sensors, actuators and the controlling computers. Recent technological advances in low-power, low-cost wireless communications now make wireless communications a desirable alternative to direct wired connections. Low-powered wireless systems enable connections to assets not easily monitored with previous technologies.

Industrial automation is used not only with manufacturing production processes, but it is also applied to:

  • oil and gas production
  • electric power generation and distribution
  • water and wastewater treatment, and
  • a broad range of other production processes.

    Almost all production facilities around the world now use some form of industrial automation.

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    RFM Solutions for Industrial Automation
    A number of wireless communications technologies are used for industrial automation that fall generally into several main categories. RFM companies provide a broad range of products and services to enable M2M connectivity for industrial automation:
     
    Ultra low-power wireless components embedded within sensor and actuator devices and monitoring equipment to enable wireless connectivity to wireless networking. Original equipment manufacturers (OEMs) incorporate RFM’s low-power RF integrated circuits into their board-level designs for providing wireless connections for industrial automation.
     
    Low-power wireless sensor networking used for connecting sensors and actuators within a facility. For OEM manufacturers who do not want to undertake to design, certify and manufacture RF circuits, RFM provides wireless networking devices and modules that manufacturers can embed into their products to provide robust wireless connectivity.
     
    Higher powered point-to-point wireless links used to communicate over longer ranges and to provide reliable links in demanding interference environments. OEMs, systems integrators and plant maintenance staff can choose from RFM’s ready-to-use wireless modems, bridges, and access points for virtually any cable-free data need.
     
    Systems that interprets & acts upon equipment data to maximize life-time value of asset and that ensure operations uptime. For OEMs offering management services, Aleier’s EAM / CMMS system provides an excellent platform to enable condition-based maintenance applications. Systems integrators and plant maintenance staff also utilize Aleier’s EAM / CMMS systems to manage the lifecycles of their buildings, facilities, and assets.

    “We wanted a flexible IP implementation and a wireless network that would do real-time data collection.”
    VeriStitch President, Jerome Kahn

    VeriStitch was the first company to implement and leverage the technology of wireless IP networks which are not the norm for industrial sewing machinery. Commercial sewing machines use serial ports for control data, so an Ethernet-to-serial port solution was needed. RFM was called in to provide M2M connectivity for the project.
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    Wireless networking provides crucial M2M connectivity to remotely manage dangerous multi-ton crane scales and
    linking data collection to corporate information systems.

    As a leader in industrial weighing and process control systems, Seattle-based Measurement Systems International (MSI) is known for systems built around its crane scales, which can accurately weigh objects weighing up to 250 tons. MSI relies upon RFM to provide M2M connectivity via wireless networking between industrial scales, display devices, and information systems.
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